Wood fuel has come and gone throughout the ages, but its current use amounts to nearly a billion tonnes of oil equivalent, a level comparable to the consumption of natural gas or coal. This makes it the largest renewable energy resource in use today.
A number of developed countries have made great progress in increasing the use of wood as a fuel. In the European Union (EU) in particular, wood fuel now plays a significant role in heat markets. Of all the renewable energy used across the EU, 60 per cent is derived from wood fuel and other forms of biomass.
The untapped potential
Many sawmills and board mills already use wood waste as a source of their process heat. All pulp mills and sugar mills do too, but they have sufficient scale to make it economic to also make electricity from wood or bagasse, and use the steam out of the rear of the turbine for their process heat. This cogeneration is extremely efficient, and is the holy grail of wood energy. Unfortunately, cogeneration from wood fuel is only viable at relatively large scale.
These are the logical uses of wood waste, basically ‘no-brainers’ but the question remains: where is the untapped potential for wood energy? Well, the answer is in commercial and industrial heat users outside the traditional wood-using sectors, such as at abattoirs, swimming pools and hospitals.
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The technology
In Europe – and Austria in particular – a carbon charge and research and development tax breaks have been in place since the 1980s to incentivise the use of wood fuel. As a consequence, there are extremely well-developed wood-fired boilers. These can use wood pellets or wood chip. They are fully-automated – with automatic feed, ignition, cleaning and de-ashing.
In Austria, companies have strived to make wood-fired boilers as convenient to use as a diesel boiler. These are unmanned systems where all you do is tip the wood fuel into the fuel store – everything after that is done for you.
Learnings from across the ditch
The New Zealand Government made $NZ9 million available between 2005–10 to encourage the broader use of wood as an energy source. This resulted in over 70 users making the switch including schools, industrial laundries, and mattress manufacturers.
Living Energy installed boilers at swimming pools, hospitals, schools and waste water treatment plants. Users reduced their running costs and reduced their emissions, using locally-sourced wood fuels.
Air quality
Modern wood boilers are much cleaner burning than coal boilers, so many users have made the switch in order to clean-up the local airshed.
Wood chip is typically cheaper than natural gas, and much cheaper than LPG and diesel, so users can see the long-term cost advantage of selecting wood versus other possible fuels.
So what about the wood fuel supply?
Fuel can be sourced in most regions, whether it is old pallets diverted from landfill, sawmill waste, pulp logs or export chip, or log-making residue derived from the forest. It could even be from more obscure but still plentiful regional resources, such as macadamia nuts or apricot stones. Plantation forestry residues seem a particularly obvious choice.
Often thousands of tonnes of wood waste are burnt-off after harvest to reduce the risk of bushfires. It would make much more sense to recover this waste and use it to generate heat – or even electricity – for local use. Obviously the air quality would benefit greatly too, and fossil fuels would be displaced.
Wood chip or wood pellets?
Wood pellets are particularly well-suited to home use, where they are convenient, clean-burning and competitive with diesel or LPG boilers. Pellets have greater energy density than chip, so larger users could also use them where they have space constraints.
In Australia, pellets can be sourced from New Zealand or locally, where production is set to reach up to 400,000 tonnes, mainly destined for export. The opportunity may exist for these pellets to be used by local hospitals instead to help reduce Australia’s carbon footprint.
Generally wood chip (or other woody waste streams such as apricot stones) are lower cost than pellets and make particular sense where it can be sourced locally. This is a win-win for the community as the waste producer finds a beneficial use and the heat user gets lower cost, carbon neutral energy.
Where to from here?
Officials and policy-makers need to recognise that there is a whole energy sector out there made up of large heat users, for whom there is a proven, readily-available, low cost carbon-neutral solution, in the form of locally-sourced wood energy.
Rob Mallinson is the Managing Director of Living Energy and Chairman of the Bioenergy Association of New Zealand.
Golden Bay High School and Pool, Takaka
Installation summary
Client: Golden Bay High School
Location: Takaka, Tasman District
Boiler Type: Binder RRK/RRF 400–600
Rated Output: 350 kW
Wood Fuel Type: Wood fuels ≤55 per cent MC
Date of Commissioning: April 2009
Golden Bay High School serves the town of Takaka and its rural surroundings, providing education to 330 pupils. The school is also home to the community swimming pool, which is heated by the school boiler during the ’shoulder months’ of the year - providing a valuable recreation resource for locals and visitors alike.
When Golden Bay High School went to tender for a diesel-fired replacement for their end-of-life coal boiler, Living Energy proposed the suitability of a modern, highly-efficient wood-fired boiler to
their needs.
Through the EECA Renewable Heating in Schools Program, Living Energy secured their agreement to include the school in the funding program if they decided to opt for a woody solution to their heating needs. Takaka embraced the opportunity and the tender was re-issued for a wood-fired boiler.
As part of the tender process, Living Energy undertook a detailed survey of the existing structures and the actual heat demand at the school. Where a 700 kilowatt (kW) diesel boiler had been stipulated initially, Living Energy were happy to go with a wood-fired boiler of 350 kW – just half the output, which is now doing the job nicely.
The project involved a complete rebuild of the boiler house and fuel store, which was all but demolished and then extended to accommodate a 7,000 litre accumulator tank. The highly-automated Binder boiler has a diesel-fired auto-ignition system which is capable of igniting fuels of up to 55 per cent moisture content in the step-grate combustion chamber.
Automatic fuel feed, boiler tube cleaning and ash removal complete the installation, and contribute to a state-of-the-art wood-fired boiler system, which is providing clean, low carbon and low-cost heating to the high school and pool.
Dunstan High School, Alexandra
Installation summary
Client: Dunstan High School
Location: Alexandra, Central Otago
Boiler Type: Binder RRK/RRF 640–850
Rated Output: 650 kW
Wood Fuel Type: Wood fuels ≤35 per cent MC
Date of Commissioning: April 2009
Dunstan High School is a 560-pupil secondary school serving Alexandra, Central Otago, New Zealand. The school is in one of the coldest parts of the country, with temperatures regularly well below zero during the winter. The town is also subject to high levels of particulate air pollution from open fires and poor quality combustion in wood and coal burners.
Through the Renewable Heating in Schools Program, an Energy Efficiency and Conservation Authority initiative, Living Energy undertook a survey of the existing boiler plant and the actual heat demand at the school. This resulted in the installation of a single, high-efficiency 650 kW Binder wood fuel boiler in place of the existing 1.4 megawatt coal boiler.
Where a similar replacement would have been the norm, Living Energy’s experience in sizing wood-fired boilers meant that the school saw a reduction in boiler size of over 50 per cent, with the same level of performance.
The project involved the removal of the old boiler, its fuel recovery system and a complete remodelling of the fuel store. The boiler room was refurbished and extended to accommodate a 15,000 litre accumulator tank, an important component in wood-fired installations which smoothes the load on the boiler and allows the system to meet peaks in demand without increasing the size of the boiler itself.
The highly-automated Binder boiler has a robust underfed grate system which allows it to burn wood fuels with a moisture content of up to 35 per cent. Fully-automated ignition, fuel feed, self-cleaning boiler tubes and integration with the existing controls have revolutionised the heating system, freeing up the property manager from the unpleasant daily routine of de-ashing and clinker removal.
Image caption: The Golden Bay Community Pool - now heated with wood chip.